Hump Magnet

Product Description

An Hump Magnet s a specialized magnetic separation device used in various industries to capture and remove ferrous contaminants from free-flowing materials or products as they pass through a housing containing one or more magnetic tubes. These magnets are typically installed in vertical or inclined spouts or chutes, causing the material flow to divert upward and pass through the magnetic tubes. They are made of stainless steel and contain powerful permanent magnets or electromagnets and are positioned in such a way that the material flow is forced to pass through them when it diverts upward. Further, the Hump Magnet can be availed at nominal prices. 

The product has hump shape for material flow in the magnetic field and so eliminates or removes iron particles from the material. Hump magnets are used where the flow of material is vertical. Generally, it consist of two plate magnets mounted in an offset housing and opposite sides. As feeding material enters into housing it strikes directly on the face of the first plate magnet, and then travels through the offset angle of the housing and impacts directly on the second plate magnet. This provides dual separation results for high volume, poor flowing materials. The strong magnetic field will attract and hold the iron tramps when material passes through the plate magnet. The Hump takes advantage of the ferrous material density because the heavier metallics are more likely to work their way to the face of the magnet, increasing the probability of capture.

The housing is "dog-legged" on two sides at 45 degrees from a flat plane. Each leg contains a plate magnet hinged and latched to the housing, one plate magnet at the up stream side and one plate magnet at the downstream side assembled and is installed in vertical spouts that provide for achieving excellent separation of poor flow-based, high volume or abrasive materials. We manufacture Hump Magnet with the specific method using high-quality magnet for better performance, with precise design that needs less cleaning, and maintenance.

Power Magnetronics make hump magnet is designed to be installed in a chute, or in the conveying process. The most displayed position is under conveying material, suspension above the conveyer belt, or installed at the terminal of a conveyor. The strong magnetic field will attract and hold the iron tramps when material passes through the plate magnet. It is used in protecting your handling facilities, product, and processing equipment from tramp iron hazards-fine ferrous fragments, shavings, nuts, bolts, and mavericks such as wrenches, screwdrivers, and hammers from even free-flowing, clumping or bridging type materials. Hump Magnets are used to fulfill the separation demands of iron particles from the plastic pallet, grain, seeds, woven fabric, free-flowing powder.

Advantages

• Zero power consumption, simple installation and easy to clean.
• Corrosion-resistant SUS304 or SUS316L enclosure eliminates contamination to products.
• The angle shape directs the material flow into the magnetic field and prevent building up and bridging, and also break up clumps of product to improve efficiency of separator.
• Unique, optimized magnetic plate products high intensity, strong pull force, firm folding and effective separation.
• Various plate face for option, such as smooth face, barrier strip, tapered step and double tapered steps.
• Custom-made strength for option.

Features

• Minimized overall height for difficult retrofit installations.
• Totally welded construction, water-tight enclosure.
• Quick-release clamps for easy operation and maintenance.
• Excellent equipment for flowability material.
• Easy to clean as magnet plates are fixed with wing nut arrangement.
• Suitable to handle the huge quantities of flow material.
• Suitable for gravity, horizontal or vertical pneumatic installations.
• Tailor-made design is available on request.

Application

• Food.
• Textile.
• Pulses, Seeds and grain.
• Recycling material.
• Sand.