Roller Type Magnetic Separator

Product Description

Roller Type Magnetic Separator is equipment used in various industries to separate and purify magnetic materials from non-magnetic materials. The separator employs powerful magnets and a conveyor belt system to effectively and continuously remove ferrous contaminants from a product stream. It plays a crucial role in ensuring product quality, process efficiency, and equipment protection in many  processes. The offered machine is used to protect downstream equipment like crushers and conveyors from damage due to metal contamination. Roller Type Magnetic Separator comes in various sizes and configurations to suit the specific needs of different industries and applications. 

Power Magnetronics has developed roller type magnetic separators which are the most advanced magnetic separation equipment followed by numbers of industries to separate ferrous from non-ferrous substances. The Magnetic Roller Separator uses powerful magnets that perfectly separate feeds; this is made possible by the properties and special series of magnets we used. Substances with low magnetic properties are also effectively separated and so there are no chances of missing out even the least magnetically active substance.

High-intensity roller type magnetic separator incorporates high energic magnetic roll assembly, which is manufactured and assembled under strict quality control and specification to generate unsurpassed magnetic field gradients. Under this high-intensity magnetic field, weakly magnetic contamination can be easily removed and improves efficiency. These Rare Earth Magnetic Separators or Magnetic Roller Separators are made up of very high power specially developed Nickel, Iron Boron (Nd-Fe-B) with the highest magnetic power available in the series to enable us to achieve very high gauss value compared to other similar products.

We have developed the latest designs for roller type magnetic separators which gives a higher magnetic force and more contact area than the normal magnetic rollers. These magnetic rollers are specially configured with configurations of suitable material sizes and their magnetic properties. The Magnetic Roll Separators have been passing through the belt on which the material is running, is made of different materials with different thicknesses to suit effective beneficiation of separating minerals and metals.

These effective magnetic roll separators can be achieved with different thickness of belt ranging from 0.25mm to 3mm and some of the belt material which we have been using are having a non-stick property and they are highly resistant to abrasiveness. These roller type magnetic separators are having several passes to make sure of highest purity can be achieved without much material handling. 

Roller type magnetic separators systems are unique equipment and we are supplying similar equipment throughout the world. Depending upon mining location, we can provide you complete solutions to upgrade your metals, minerals, and your processes. Roller type magnetic separators are manufactured with different magnetic intensities to fill the requirements of various industrial applications. Customized models with variations in magnetic intensity, count of magnetic rolls, roller width, etc. can be manufactured. Take advantage of the well-refined production sequence we follow to derive quality products. A combination of quality, effectiveness, and cost-effectiveness is rare and we offer it for our esteemed customers.

Power Magnetronics make roller type magnetic separator has been designed to render exceptional magnetic separation with high field intensity magnets that work for several years without reduction in strength. The combination of rare earth magnet is known for its exceptional performance in magnetic separation. The dimension is calculated concerning to standards and can be readily put use in an existing setup. However if tailor-made sizes are to be designed we have an experienced team to handle your requirements. Having excellent experience we are well Proficient in customizing our products.

Types

• Single-stage roller type magnetic separator.
• Double-stage roller type magnetic separator.
• Triple-stage roller type magnetic separator.
• Four-stage roller type magnetic separator.

Working Principle

Power Magnetronics make roller type magnetic separator has two rolls of which one does not contain magnets whereas the other has a magnet embedded in the roll. The two rolls are wrapped by belts over which the feeds travel for separation. Upon crossing over the magnetic roll, all the magnetic substances stick to it till they are relieved from the magnetic field. Non-magnetic substances fall freely from the magnetic roll separator whereas those reacting to the magnetic field fall further away. If multiple rolls are installed separation takes place at each level and a purely magnetic output is achieved.

The material to be processed is conveyed to the belt by vibrating feeder at a required flow rate. The feeding rate can be controlled by adjusting the vibration on feeder. A roll separator blade has been set in order to collect separated products in different places and to adjust the product properties in the desired manner.

Technical Specifications

• Feed temperature has an impact on magnetism.
• By making adjustments in pulley and belt the roller speed can be changed.
• Positioning of the Splitter is by visual observation.
• Pole gap and field strength are directly proportional to the output of feed.

Features

• Maintenance is simple and easy or else zero maintenance.
• Separation in Single and multiple stages as per requirements.
• Belt can be easily changed without using tools.
• Automatic adjustments for increasing or decreasing tension.
• Very compact in construction.
• The Excellent Result Is Contributed By :
• Strong rare earth magnet.
• Tight wrapping between roll magnet and conveyor.
• Adjustable feed rate.
• Separate collection area.
• Sturdy construction.
• Accurate in dimension.
• Easy maintenance.
• Roll magnet with long-lasting magnetism.
• Roller Separators allow anyone to handle it with comfort with simple instructions.

Application

• Recovering metal from waste.
• Metal recovery from slag
• Separation of Rutile/Zircon/garnet
• Removing Ferro silicates present in magnetite, Limestone and several other minerals.
• Cleaning of Quartz, Feldspar, Bauxite, Raw material of glass, Diatomaceous earth, Kyanite
• Recovery of Chromites Upgrading from Graphite, Bauxite.
• Beneficiation of Magnesite, Manganese, Glass sand, Andalusite, Pyrophyllite, Iron, Diamond, Wollastonite,Flint clay, Graphite
• Rice Cleaning
• Wheat Cleaning
• Corn Cleaning
• Pulses Cleaning Spices
• Cleaning Seed Cleaning
• Semolina Cleaning
• Chilli Flakes
• Sesame Cleaning
• Cumin Cleaning
• Fennel Seed Cleaning